May 29, 2014

 

New Study: US and International Dig-Ups Confirm PVC Water Pipe Longevity in Excess of 100 Years


Utah State University’s (USU) Buried Structures Laboratory has published a comprehensive study on PVC pipe excavations, testing and life cycle analysis. USU, located in Logan, Utah is also home to the Utah Water Research Laboratory and has significantly contributed to water and wastewater research internationally for over 50 years. Click here for report.

The study reviews past dig-up reports and presents new quality control testing results that continue to validate the performance and longevity of PVC pipe used in water networks. A combination of pipe examination and testing data in conjunction with previous pipe break studies support PVC as a sustainable pipe material and confirm its longevity in excess of 100 years.


Improved Affordability for Ratepayers


“Understanding the longevity of pipes improves the ability of a water utility to make better infrastructure investment decisions with improved affordability results for customers,” says report author Dr. Steven Folkman.

   
A previous USU study on water main breaks in the US and Canada showed PVC pipe to have the lowest rate of main breaks of all pipe materials examined, which included ductile iron, cast iron, steel, concrete, and asbestos cement. Click here for report.
The new study continues to explore PVC reliability and longevity. As well, the critical issue of affordability is examined, which could not come at a better time as the US water sector faces the difficult task of renewing its buried infrastructure.

According to the US Conference of Mayors (USCM), a total of $2.28 trillion is needed in water and wastewater piping over the next 20 years. “This study provides the next body of evidence supporting the ability of utilities to address the failing infrastructure and the affordability dilemma,” says Folkman.

A major finding of the dig-up study is that US water utilities can reduce water main breaks and operations and maintenance costs by including corrosion-proof PVC piping in their replacement programs. Earlier research by USU showed that corrosion of iron piping is a major problem for water systems and newer metallic pipes are experiencing failures more rapidly than older types because of their thinner walls.

The report also found that PVC pipes offer a high degree of resilience in freezing conditions. This would help reduce the ever increasing number of iron pipes that fail during winter across the US annually.


Utilities Must Consider Corrosion Mitigation and Higher Costs of Ductile Iron Pipe

   
The study discusses water pipe cost estimates for a city in North Carolina replacing two water lines. The price quotes for 1,600 feet of eight-inch pipe came in at $29,588 for PVC pipe and $42,352 for ductile iron pipe. And the quote for 1,500 feet of six-inch pipe came in at $20,125 for PVC pipe and $40,110 for iron. However, the purpose here is to illustrate the need for utilities to include not only the initial cost of pipe (which is an important cost consideration) but also operations and maintenance, corrosion-control activities, etc. for all pipe materials. Comparing the entire life cycle cost of a pipe over a 100 year period is key.

A cost comparison methodology for water pipes developed in a procurement report by the USCM is referenced as a useful tool. Click here for the Pipe Materials and Corrosion Cost Comparison Worksheet. “Including the realistic costs of corrosion control mitigation for ductile iron pipes over the 100 year period for all pipe sizes is critical in developing a comparable evaluation of PVC pipe costs and ductile iron pipe costs,” concludes the report.

Click here to view the full USCM procurement report on the cost-effectiveness of open bidding practices for water and sewer piping.


Elected Officials, Financial Managers and Utility Professionals Must Work Together


“Many utilities have fallen short in producing appropriate cost and life cycle comparisons of pipe performance. Data on water pipe longevity must be combined with asset management techniques to make water and sewer infrastructure more durable and affordable. As well, elected officials, financial managers and utility professionals must work together to create a new management paradigm for water and wastewater systems,” argues Folkman.

“The big take away is when you run the numbers to decide what is the best investment, one of the critical considerations is how long will this pipe last,” said Dr. Folkman in an interview in Plastics News. “If it’s done right, you should be able to base that on 100 years for PVC pipe.”

Dr. Steven Folkman is a registered Professional Engineer, a member of the American Society for Testing and Materials (ASTM) F17 Plastic Piping Systems, a member of AWWA and the Transportation Research Board Committee on Culverts and Hydraulic Structures, and has oversight of the prestigious Utah State University’s Buried Structures Laboratory, which has been involved in analysis and testing of all types of pipe and associated buried structures for over 50 years. Dr. Folkman’s expertise includes structural dynamics, linear and nonlinear finite element analysis utilizing soil/structure interaction, and testing.

Regards,

Bruce Hollands
Executive Director | Uni-Bell PVC Pipe Association
2711 LBJ Freeway, Suite 1000 | Dallas, TX 75234

T. 972.243.3902 ext. 1019 | F. 972.243.3907

www.uni-bell.org